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Turn- key project including preparation of the technical-technological solution, design, manufacturing and installation of equipment, participation in automation and commissioning, engineering, project management

Project scope:

• Modification of 5 mixers for blending fruit into fermented dairy products with fruit to 2 ultraclean mixers, each with three product pumps. Requirement: high level of preservation of fruit structure during blending

• Production and installation of a valve block with mix-proof valves to connect technological lines from fermentation to filling machines. Requirements: Orbital welding of the block at the installation site. Modifications carried out during production operation

• Modification of technological lines for product supply to filling machines

The post New Valve Cluster, Mixer Cluster and Modification of Technological Lines appeared first on Bering.

Successfully completed project for Ljubljanske Mlekarne, Ljubljana Slovenia.

Project objective: technical design, supply and installation of technological equipment for cream, buttermilk, and CIP satellite. All woks are done according to the Lactalis standards.

Turn key project including:

• Technical design including modified PID documentation
• Supply of equipment
• Installation of the mechanical equipment
• Production of electrical plans for changes
• Installation of electrical equipment
• Coordination of works execution, procurement of equipment, logistics, project monitoring
• Preparation of validation documentation
• Testing, commissioning,
• Labeling of installed equipment according to the Lactalis standards
• Validation of the modified process
• Documentation

The post Reconstruction of Equipment for Cream, Buttermilk, and CIP satellite appeared first on Bering.

Successfully completed project with the following scope:

• Consulting for the reconstruction of the milk reception area.
• Consulting for a new yoghurt plant 800 t/d.
• Consulting for new Whey refinery.
  • Whey processing 800 t/d
  • Production of 23 different whey ingredients.
• Consulting for the new Milk refinery.
  • Milk processing 5.000 t/d
  • Production of butter, MCC, MPC, lactose

The post Milk and Whey Fractioning Engineering appeared first on Bering.

Successfully completed project for customer Douster Marianna, Armenia. The project objective was design of a dairy plant for processing of different lactose containing streams to Lactose pharma grade powder.

Key data:

• Lactose from NF-Retentate and Sweet Whey Permeate
• Capacity 20 tons/day of pharma grade lactose powder
• Compliance to the GMP standards
• CIP cleanable

Project scope:

• Consulting for products, conceptual design
• Basic & detailed plant engineering
• User requirement preparation for tenders
• Engineering support for supply of equipment
• Participating in FAT of the purchased equipment
• Participation in commissioning

 

The post Engineering Design for the New Pharmaceutical Lactose Plant appeared first on Bering.

Project which had been succesfully completed beginning of year 2022 in Kiyv, Ukraine for customer WBD Pepsico Ukraine. 
3 line fully automated CIP station for pasteurized products. Establishing modern, automated, CIP station with 3 lines for pasteurized products with:

• capacity 27m3/hour

• expandable to 4 lines

• effective cleaning using new CIP station and

• optimized consumption of energy, concentrates, water and cleaning times

Project requirements

• Developing of concentrates storage and dosing systems according to PepsiCo standarts

• Transfer of the cleaning objects from old CIP to new CIP station for pasteurized without production interruption

• Optimising consumption of energy, concentrates and water

Project scope

• Basic and detail engineering

• Production, delivery, installation, start up and commissioning of process equipment with implementation of PepsiCo standards including:

• 5 pcs CIP tanks

• CIP pressure and return valve block

• Acid and lye reception, storage and dosing system

• Dosing systems for desinfectant and additives

• Utilities preparation, distribution and consumption control

• Automation on Proleit platform.

• Validation of cleaning process.

• Documentation

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Bering took part in a conference of the “LIFE for Acid Whey” project organized by Arhel d.o.o. in cooperation with the Institute of Dairy Science and Probiotics, Biotechnical Faculty of the University of Ljubljana under the auspices of the European LIFE program. Robert Berce shared with the participants the experience of Bering d.o.o. in process technologies for whey and milk fractionation. The presentation can be viewed at the link above.

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UF, NF and RO systems were ready for the start up and commissioning in February 2020. We planned to start next phase of operation qualifications and commissioning by mid February. Quarantine interrupted our plans to come on site. All flights were canceled. However customer needed to fraction the whey to keep up with the production plans as soon as possible.

Therefore we decided to make start up remotely. This meant establishing more powerful communication lines on both sides. It turned out to be a very good stress test for Bering authomation system, because automation team had to follow live production to fine tune the fractioning process.

We worked with a very good team of specialists on a customer side. They did fine tuning on site, learned a lot about the system and became savz by the time we finished comissioning.

During the commissioning were verified:

• physical operations, capability and capacity of filtrations systems, piping and other process equipment
• energy and mass balance
• efficiencies, yields and quality of the output products
• other specifications

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As a result, the UF-NF-RO unit was ready in 4 months.  Neat compact systems put into the two frames designed for automated sweet whey fractioning with the resulting streams of:  

• WPC 37 after UF
• 20 % TS retentate from UF permeate after NF 
• Water by RO 

The post Whey Fractioning – Ultra, Nano Filtrations & Reverse Osmosis appeared first on Bering.

The decoloring system is designed to remove the riboflavin from whey permeate to produce white edible refined and pharmaceutical grade lactose.

WE WILL TEST YOUR PRODUCT ON A PILOT PLANT TO MAKE SURE YOU ARE GETTING RIGHT RESULT.

Offer includes:

– Technical and Technological Design according to the Client’s Specifications

– Delivery of the Process Equipment

– Assembly and installation supervision

– Automation system, application software and start-up

– Commissioning

– Training of operators

– Maintenance and operation documentation

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